Steel wire rope splicing is a very important processing technology, which can splice multiple strands of steel wire together according to specific weaving methods to form a specific purpose. The different weaving methods and their corresponding requirements for jump and twist direction will affect the performance of the product. Below, we will provide a detailed introduction to some technical requirements that should be followed for wire rope splicing technology.

1. Specification selection of steel wire rope

The specifications of wire rope splices directly affect the quality and performance of the entire product. Therefore, when designing and selecting steel wire ropes, consideration should be given to the end application and working load of the product to determine the required strength and durability level. At the same time, it is also necessary to evaluate the strength, weight, fatigue resistance, corrosion resistance, wear and other factors of the material. These should all meet the required working conditions and quality standards.

2. Front end processing

Before inserting, it is necessary to perform some processing on the front end of the steel wire rope to facilitate insertion. Firstly, clearly select the insertion method to make the structure of the steel wire rope orderly and dense; Secondly, the steel wire rope is cut and stitched to ensure a clean and flush cut, consistent appearance after stitched, and shorter insertion and weaving cycle. At the same time, continuous maintenance should be carried out to ensure the stability of the process.

3. Insertion methods and basic requirements

There are two main methods of insertion, one is rope insertion, and the other is parallel insertion. When inserting, the steel wire rope is woven together in a specific way to form a new steel wire rope. The entire process needs to pay attention to the following points:

(1) The compression force of the original rope should be appropriate to avoid compression or extrusion of the steel wire rope.

(2) Tightness is required between steel wire ropes to improve strength and durability.

(3) The twist and jump of the steel wire rope should be appropriate to ensure moderate strength and elongation after insertion.

(4) Before inserting, the quality of the steel wire rope should be checked to ensure that there are no defects or damages.

4. Inspection and Quality Assurance

During the insertion process, continuous inspection of the steel wire rope is carried out to ensure the quality of the product. Identify different materials, diameters, glossiness, hardness, and applicable occasions, and check if they meet the standard requirements. At the same time, attention should be paid to material confusion and accuracy of quantity, as well as the retention of procurement documents and records at the time of purchase. These steps help to ensure that the quality and performance of wire rope splices meet design requirements.

In short, the quality assurance of wire rope splicing technology is one of the key factors in achieving high product quality. When we master the technical requirements, we can better produce high-quality steel wire rope splicing products that meet user needs.